Knob and Tube Wiring
William Kibbel III, The Home Inspector
Handy homeowners, critters, and time are enemies of this vintage wiring
system
When installed correctly knob and tube wiring was, in some ways, superior to
current wiring practices.
Unfortunately, this system is rarely intact after 80 or so years of use.
Things that happen well after the original installation can cause major problems. For this reason,
I agree with your inspector.
|
|

Time, heat, and possibly hungry
critters have caused the insulation on this wiring to
disintegrate.
|
|
Before I explain the problems, let's examine this old type of wiring. Fairly
common in houses built before 1930, the system uses porcelain insulators (knobs) for running wires
through unobstructed spaces. Porcelain tubes protect wires that run through studs and
joists.
Some of the safety features of the system are:
- The porcelain knobs suspend the wire in open air to dissipate
heat.
- The wiring was usually installed along the center of joists and
studs away from potential nail punctures.
- Additional protection is provided by porcelain tubes where it passes
through wood.
- The hot and neutral wires are always separated by at least 3 inches
except near a connection to a box or fixture. At these places, an additional protective
woven sleeve, or was used from the last knob.
- Splices were joined by wrapping one wire around another and then
soldering the joint. Knobs were then placed within 6 inches of the splices to prevent
stress on the connection.
- Wires were usually never loose or placed on top of joists where they
could be easily damaged.
The two main weaknesses of this vintage wiring are:
- The lack of a ground conductor, and
- Switches were often placed on the neutral wire, turning off the circuit,
but not the current.
Improper alterations
Improper alterations are the most consistent problem I find with knob and
tube wiring, and they pose a significant safety hazard. Unfortunately from a safety standpoint, the
electrical system is one of the few things in a home that can be installed completely wrong and
still work.
Additional branches improperly added to the original wiring is one of the
common problems I see. When additional branches or fixtures are added, the fuses protecting the old
circuits are likely to blow frequently. Installing larger fuses is an easy, but unsafe, solution.
Oversized fuses allow much more current to flow than originally intended, resulting in additional
heat in the conductors. This heat causes the insulation protecting the wire to become brittle, and
eventually to disintegrate.
Heat and critters
Heat directly above ceiling lights and in un-vented attics can also degrade
the wire insulation. Some types of insulation used on knob and tube wiring seem to be a delicacy
for the critters that find their way into old homes. They can make short work of the insulation
covering the wires.
Thermal insulation problems
Faced with drafty houses and high heating bills, homeowners often add thermal
insulation to their attics and walls. Insulation on top of knob and tube wiring is a major fire
hazard.
Remember the first good point of knob and tube wiring? The wire suspended in
open air allows heat to dissipate. Loose and rolled insulation counteracts the original open air
installation of knob and tube wiring.
In 1987, the National Electric Code prohibited the placement of insulation in
contact with this type wiring. Later, a couple of west coast states permitted insulation provided
the wiring was "certified" by a licensed electrician, foil or paper backed batt insulation was not
used and warning signs were placed where the old wiring is concealed by the insulation.
Finally, there seems to be a growing concern about this old wiring from the homeowners insurance
companies. I have found one that will not write a policy if there is more than a certain percentage
of knob and tube wiring still in use and several will not offer coverage unless it is all
replaced.
I would like to agree with your father in law, but my experience has been that previous owners,
excessive heat and even critters didn’t know to "leave it alone".
About the Author
William Kibbel III is a home inspector and restoration consultant specializing in historic
residential and commercial buildings. He is vice president of Tri-County Inspection
Company, serving Southeastern Pennsylvania and Central New
Jersey.